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RFID MOLD MANAGEMENT

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Description

Mold management is a challenging task, particularly in jewelry industry.  Each mold has limited life time by calculating from the frequency of usage.  Using the mold beyond its lifetime can easily damage the final product which is jewelry.  However, there is no data capture technology to effectively identify the mold and count it.  Bar label cannot be used because it will be easily damaged and need manual scan.  Our RFID Mold Management solution developed to fix this drawback.

How it works

Identify has developed a RFID Mold Management solution for this purpose.  RFID tag is embedded in each mold.  RFID readers are installed in the mold store room and individual working station.  Before taking the mold to the production, each mold is read by the reader at the store room.   At this stage, Identify software will associate the usage of each mold to the production order.  The RFID reader at the working station will count the number of usage of each mold automatically.  The software will notify the staff when there is any mold which is close the expired period.

This allows complete automated wireless identification of each mold without impacting the existing production processes.  As the mold pass through a RFID reader, the associated information of particular mold will be passed for further process.  For example, the RFID reader at the mold store room will enable us to know the type of mold being used in each production order and increase the visibility on the number of mold in stock.  This will enable us to make a plan on the type of mold in stock.  In addition, the reader at the working station will automatically count the frequency of mold usage.  We can avoid using the expired mold to avoid product damage.

Benefits

  • No manual operation is required
  • Provides error free in data gathering process.  Automatic identification and notification whenever any mold is close to expired period.
  • Increase the visibility on the mold in stock
  • Reduce the defected product resulting from using the expired mold

Applications:

  • Mold management

Case: Thai Beverage Can Phase I

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CHALLENGE: AUTOMATE TRUCK TRACKING

Thai Beverage Can PLC (TBC) would like to improve its truck tracking operation.  When the truck enters the site, TBC would like to know truck status upon arrival so that the further processes such as loading or etc can be prepared in advance.  TBC also would like this process to be done automatically. 

SOLUTION

To improve this operation, TBC needs a tool to automate truck tracking operation which is RFID technology. Each truck is tagged with an industrial passive RFID tag.  The tags are read automatically with the RFID reader located at the entrance and exit.  After reading by the readers, the truck information is forwarded to data base application for further process.  The staff at the warehouse will be informed for the truck arrival so that they can prepare the loading in advance. 

With the RFID solution, TBC is able to increase fleet visibility and improve his warehouse loading operation.  By monitoring, TBC is also possible to gain important data about fleet operation. 

RESULTS

  • Give real time information about the fleet arrival and exit without human input
  • Improve loading operation
  • Information is digitalized in measurable format, while makes it possible to monitor and improve operation.
  • READER AT THE ENTRANCE & EXIT
  • READER AT THE ENTRANCE & EXIT

RFID TUNNEL

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Description

When there is a need for massive readings, RFID tunnel is the productive solution.  The main feature of the RFID tunnel is to quickly identify large numbers of RFID tagged objects simultaneously by passing the objects through the tunnel.  It is developed to read boxes with RFID tags inside.  The antenna configurations maximize reading inside and minimize reading outside of the tunnel.  All the information captured is displayed on the control screen which can be used to correctly direct your product

How it works

The RFID tunnel is developed for industrial automation applications.  We have employed a long range RFID reader with multiple antennas for RFID tunnel.  The reader is connected through the system via LAN network in order to ensure data communication.  All the reading information captured is displayed on any PCs which are connected the RFID tunnel. The tunnel can verify the discordances between the reading result with the quantities indicated by the system.  There is the possibility of installing photo sensors for multiple logic control of RFID readers and do the automatic conveyor system.

  • Protocols: EPC C1G2
  • Frequency: UHF 920-925 Mhz
  • Antenna: Circular
  • Computer interface: TCP/IP

Benefits

  • Reduce scanning time in each box.
  • High reading ability
  • Real time
  • Early error detection. Automate compare the physical products with the items listed in the document to confirm product delivery.

Applications:

  • Fashion
  • Medical product
  • RFID TUNNEL

2 Port Antenna RFID Reader (Sargas)

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    Description  

    This UHF Long Range Reader is a small, high performance networked 2 port reader.  The reader is capable of reading more than 750 tags per second with the appropriate antenna.  With the multiple connectors including USB ports, SD card slot, HDMI port and I/O port allow this reader to support a wide variety of applications.

    Key Technical Data

    • Dimensions:  87 mm x 80 mm x 24 mm (LxWxH)
    • Weight : 0.17 kg 
    • Computer Interface:
      • RJ45 (10/100 Base-T Ethernet)
      • USB
      • GPIO interface: 8 pin terminal block
      • Micro SD Card
      • Micro HDMI Video Port
    • RF Interface: External Interface Two SMA-
    • RF Output Power:  0 dBm to 30 dBm(1 W)
    • Operating frequency: 920-925  MHz
    • Supported transponders: EPCglobal UHF Class 1 Gen 2 / ISO 18000-6C (Upgrade Code) 
    • External DC Power:  5 VDC, Maximum 15 W
    • Operating temperature: -40 °C to 60 °C
    • Storage temperature: -40 °C to 85 °C  
    • Standard conformity:
      • EN 302 208 v3
      • FCC 47 CFR Part 15
      • IC RSS-GEN, RSS-210
      • ROHS Complicant, IEC60950-1 (ed-2), CA-10430-UL

    RFID VEHICLE VISIBILITY SOLUTION

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    Description

    Identify RFID Fleet Visibility Solution is a fully automated, accurate and robust RFID enabled solution.  Each vehicle is fitted with a passive RFID tag and fixed RFID readers are used to seamlessly capture entry, exit or internal movements of individual vehicle.  The authorized person can effectively monitor the status of a particular vehicle.  The solution has three modules including entry/exit, loading/unloading and weighting modules and is designed in a modular format.  It can be chosen to track both truck and truck trailer or one of them.   Additionally, the solution can be selected implement only entry and exit module or the whole system including entry/exit, loading/unloading and weighting modules.

    How it works

    Identify has developed a RFID fleet visibility solution for fleet management which includes hardware, middleware and software and consists of different modules which can be purchased separately according to the customer’s needs.

    • Entrance and Exit management module: This module is related to the process of registration upon arrival and departure.
    • Loading and uploading module: All processes occurring from loading or unloading the trucks to storage process including start loading, loading complete, and lock seal.
    • Weighting module:  After loading complete, all carriers are moved to weighbridge to confirm weight before departure.  This module also covers the operation on tare weight and the calculate net weight for each truck

    RFID tags are mounted on either trucks or its trailer or both.  The fixed RFID readers are placed at strategic locations such as entry/ exit gates, weigh bridges, and loading/unloading areas. This allows complete automated wireless identification of vehicles without impacting existing vehicle processes.  As vehicles pass through a certain section, the transponder sends data to the reader. Through the reader’s antenna, all information about the vehicle is passed to the server.  The detected raw RFID data is processed and can be used to drive multiple of applications. For example, the RFID gate readers can report the time that the vehicle passes through the entry or exit gate.  The RFID reader at the weight bridge can automate weighting operation, while the RFID reader at the loading bay can be used to enhance the loading activity. 

    Benefits

    • No manual operation is required
    • Provides error free in data gathering process.  Automatic identification and notification whenever vehicle enters, exits, loads or weights.
    • Only authorized vehicles are allowed
    • Enable real-time traffic monitoring and control congestion management
    • Ability to track a vehicle’s progress through each station
    • Full information on vehicle location and movements
    • Reduced vehicle and asset idle times
    • Tracking and identifying the driver of vehicles with photos
    • Accessing historical data to identify and eliminate operational bottlenecks
    • Accurate details of the vehicles in each status

    Applications:

    • Hand free vehicle access control
    • Hand free weighbridge operation
    • Internal logistic management within the distribution center
    • Hand free loading operation

    RFID POOL ASSET SOLUTION (MEDICAL)

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    Description

    Keeping track of your pool medical equipment can be challenging, especially when logging their locations relies on manual process.  Efficient organizing this asset is a must to guarantee optimal reliability throughout the operation. If the asset cannot be found, this can cause serious impact on the operation.  This is the reason why the comprehensive system for the registration of asset flows is required.

    Identify RFID Pool Asset Management is a proven solution to deliver a quick return on investment (ROI). This solution allows for automation of paper work associated with despatch and receipt, so you can optimise the utilization your assets and improve your service levels. Accurate stock level of this asset can allow you to invest in higher quality pool assets which provide longer life cycles.

    How it works

    To track the pool asset, we employ radio frequency identification (RFID) technology to improve the management of these assets. Each pool asset is firmly attached with an RFID tag which can identify individual pieces of equipment.  The RFID readers are installed in the entrance and departure points of these assets and the key destinations. 

    To determine the complete flow of the asset, the information of the particular asset is mapped with RFID Tag.  The system process is activated via the reader at the departure area, where the HN of the patient using these assets is manually recorded into the system.  When the assets are returned from the usage and read by the RFID reader at the entrance.  The information is sent back to a central database where it can be analysed.

    This system allows you to determine how many pool assets have been dispatched to a particular HN so you know which patient to contact for their return.  It can calculate the charge on the using of these assets for particular patient.  As a result, the hospital is able to bill the patient properly unlike before where there is no usage information.  The system also notifies the asset which is needed to be calibrated to ensure the asset is used in the good condition.

    Benefits

    • Track and trace of all assets
    • Reduction of working capital through accurate stock management
    • Clear visibility on stock levels
    • Maximises the use of your available pool assets
    • Helps prevent your assets getting lost or stolen
    • Conduct annual asset inventory in seconds. No need to stop operation for days or weeks for yearly inventory checking
    • Identifies shortages or oversized stock for better management
    • Find your optimal asset utilization ratio.  Save your investment in the expensive buffers. 
    • Improve your safety.  Eliminate human error to make your operation safer in using the equipment in good conditions.

    Applications:

    • Pool assets in hospital

    RFID INTELLIGENT CABINET SOLUTION

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    Description

    Managing medical supplies and devices is a demanding task.  The manufacturers have developed numerous intricate distribution models, which heavily rely on the field inventory staff.  Hospital customer services call to sale representatives inquiring about the particular piece of inventory.  A field inventory staff needs to deliver that product to the RIGHT hospital on the RIGHT time.  Unlike the retail sector where a stock-out usually means a lost sale but the stock-out in the health industry must be avoided at all expenses because this puts patient safety at risk.  Besides, the challenge for field inventory staff is product visibility.  Traditionally the product status is manually recorded by field inventory staff which proves to be less productive.  In many cases an implant can sit as consigned inventory at a hospital for years.

    Identify RFID Intelligent Cabinet Solution presents the most proactive solution for automating inventory management on site.  Our solution connects RFID reader with IOT technology.  When the devices are connected to the internet, they become an extension of our system.  We can eliminate all manual recording and turn this process to be paperless.  The status of the device can be informed in the real time manner without increasing operation cost on the on-site inspection.

    How it works

    We have employed both Radio Frequency Identification (RFID) and IOT technologies for this solution.  Each device is affixed with RFID tag.  Our software will associate RFID tag with key product information such as SKU and its expiry date.  We have both short range and long range RFID readers in our cabinet.  The short range reader is designed to increase the security while the long range reader is employed for tracking purpose.  Only the authorized person with the right RFID card, can access to this cabinet through the short range reader.  The long range reader will scan all devices in the cabinet on schedule.  After reading the tags, all tag ID is sent to cloud server for data analysis.

    This system allows you to monitor the devices on sites without assigning someone to manually count the devices on site as usual.  The system also notifies the devices which are needed to be replenished and the items with low movement.  This information will help you to plan the stock on each site.  It also highlights the items which are going to expire in order to ensure patient safety.

    This system allows you to monitor the devices on sites without assigning someone to manually count the devices on site as usual.  The system also notifies the devices which are needed to be replenished and the items with low movement.  This information will help you to plan the stock on each site.  It also highlights the items which are going to expire in order to ensure patient safety.

    Benefits

    • Reduce travelling expense to each site
    • Improve patient safety by notifying the expired product
    • Eliminate human error on stock counting
    • Clear visibility on stock levels of each site which can result in the better understanding on client usage in each site. 
    • Helps prevent your assets getting lost or stolen only the authorized person can access the cabinet
    • Identifies shortages or oversized stock for better management
    • Find your optimal asset utilization ratio.  Save your investment in the expensive buffers. 

    Applications:

    • Medical product

    PRODUCT: HF

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    4 Port Antenna RFID Reader [FEIG Reader]

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    Description  

    This UHF Long Range Reader is a high performance long range RFID reader that can be used in different kind of applications. The RFID reader has a protection against fault conditions like antenna shortcut, antenna mismatching and electrostatic discharge.  Its robust aluminum die case housing is designed for usage in rough and industrial environments. With the additional connector sealing cap, the reader protection can increase enclosure rating to IP 64.  The reader is also equipped with antenna port indication via 4 LEDs including green for active antennas,  read events in blue and possible antenna mismatching in red.

    Key Technical Data

    • Dimensions:  260 mm x 157 mm x 65 mm
    • Weight : 1.800 g 
    • Computer Interface:
      • RJ45 (10/100 Base-T Ethernet)
      • RS232,
      • USB
      • GPIO interface:   2 Output , 1 Input, 1 Relay
    • RF Interface: External Interface Four SMA-Female (50 Ohm)
    • RF Output Power:  100 mW to max. 1 W
    • Operating frequency: 920-925  MHz
    • Supported transponders: EPCglobal UHF Class 1 Gen 2 / ISO 18000-6C (Upgrade Code) 
    • External DC Power:  24 V DC (± 10 %) 
    • Operating temperature: -25 °C to 55 °C
    • Storage temperature: -25 °C to 85 °C  
    • Environmental Sealing  IP 53, IP 64 (with protection cap)
    • Vibration:  EN 60068-2-6: 10 Hz to 150 Hz: 0,075 mm / 1 g
    • Shock :  EN 60068-2-27, Acceleration: 30 g  
    • Humidity 5 % to 95 % (non-condensing) 
    • Standard conformity:
      • EN 302 208
      • FCC 47 CFR Part 15
      • IC RSS-GEN, RSS-210
      • EN 301 489 
      • Low Voltage EN 60950
      • Human Exposure   EN 50364